YJ-TY Waste Engine Oil to Base oil Distillation Plant
YJ-TY Waste Engine Oil to Base oil Distillation Plant
Recycle all industrial used-oil to virgin base oil API Group I
What Can Waste Oil to Base oil Distillation Plant Do?
YJ-TY Waste Oil to Base oil Distillation Plant is for recycling the waste oil into virgin base oil. In general, water and dissolved low boiling point organic removed by vacuum distillation. Lube oil is then recovered and fractionated by distillation.Light ends by-products are commonly used for plant combustion fuels. Diesel and gasoline can be recovered as high-quality by-products after further advanced treatment. Residual streams from distillation can be used by the asphalt industry as an asphalt flux to produce roofing asphalt, paving asphalt, insulating materials, and other asphalt-based products.
What Technology Do We Use?
We use vacuum distillation to recycle used oil to virgin base oil API group I,light yellow with No1.5,Viscosity index 100,flash point 200℃
Comparison of Different Waste Oil Recycling Technologies
- Thin film evaporators are generally scraper type, which can form a thin film of material inside the evaporator and accelerate the evaporation rate; By relying on mechanical force to form a thin film, and during the evaporation process, the scraper continuously rotates, the thickness of the film must be uniform. The clearance between the scraper and the inner wall of the evaporator is required to be between 0.5-1mm. Therefore, the machining accuracy of the evaporator cylinder is high. The scraper is a consumable and will continuously wear out during use. If the inner wall clearance exceeds 1mm,the processing effect will be greatly affected.If the thin film evaporator is used to process waste lubricating oil, as we know waste engine oil contains organic acids, colloids, residual carbon,asphalt and other hazardous contaminants,so the scraper will be cocked and blocked after using for a period,and the recycled oil color is red-yellow. The scraper also needs to be cleaned and maintained frequently, and the replacement cost is too high. Therefore, thin film evaporators are not suitable for processing lubricating oils with high viscosity. Thin film evaporation is suitable for fluids with lower viscosity, such as plant essential oils.
- Vacuum distillation,the distilling point of a liquid refers to the temperature at which its saturated vapor pressure is equal to the external pressure. Therefore, the distilling point of a liquid changes with the external pressure. If a vacuum pump is used to reduce the pressure inside the system, the distilling point of the liquid can be lowered. This is the theoretical basis for vacuum distillation operations. According to this principle, waste engine oil can be completely distilled under high vacuum. The vacuum distillation process has been used for many years in the world and is more stable than molecular distillation. It is more suitable for processing waste engine oil, with smaller investment, more mature, simple and convenient operation, and simple maintenance.
What Are the Handling Capacity of YJ-TY Waste Oil to Base oil Distillation Plant?
- Handling capacity of YJ-TY Waste Oil to Base oil Distillation Plant is form 1000Liter to 100,000Liter per 24hours.
- Before choose processing capacity, can make some research on the local waste oil market and then choose the appropriate processing capacity. If you are new to the waste oil recycling industry, you can try mini waste oil refineries,like 2000liters,5000literes per day, the minimum processing capacity can be only 500 liter per day,If you have just entered the waste oil recycling industry, you can choose it as a starting point.
- Of course, if you are already familiar with the waste oil recycling industry and have a stable supply of waste oil, you can choose a medium or big scale refineries with bigger capacity to seek more benefits for you.
What Kinds of Waste Oil Can Be Recycled by Waste Oil to Base oil Distillation Plant?
The Lube Oil Recycling Plant can recycle all kinds of lube oil, engine oil, motor oil, waste mineral oil,ship oil, transformer oil, hydraulic oil, gear oil, all used industrial lubricating oil.
What Kind of Oil Can We Get from YJ-TY Waste Oil to Base oil Distillation Plant?
YJ-TY series can recycle different kinds of waste oil to near virgin API Group I base oils, light yellow color,flash point is form 180-220 ℃.Using diesel waste engine oil in the Chinese market as raw waste oil,the recycled base oil form YJ-TY like SN80,SN100,SN150, SN200, SN300,SN500,and recovery rate is form 75-85%.The base oil can be blended as different lube oils or grease . we also can get 5-7% light fuel,which can be used as fuel oil. 2-3% water,which can be use as cooling water,7-10% oil residue,which can be as fuel or asphalt.
Items | Temperature | Recover rate |
water | 80degree | 2-3% |
Gasoline and diesel | 180degree | 5-7% |
Light base oil | 280degree | 42%-43% |
Heavy base oil | 330degree | 40%-43% |
Residual | 7%-10% |
What Heating Methods Do We Used in YJ-TY Waste Oil to Base oil Distillation Plant?
Customer can choose electromagnetic,diesel,natural gas,even used oil as the heating materials.Electricity and fuel oil are more suitable for small scale refineries,the fuel furnace is usually used in large scale of waste oil refineries
In addition to the above waste oil recycling plants, we also provide other used oil re-refining plants, such as Waste Oil to Diesel Oil Distillation Plant,Diesel Desulfurization Machine,Base oil Solvent Extraction Machine,Base Oil Blending Plant,Transformer Oil Regeneration Machine